Silicone · Elastomeric · Acrylic

Extend Your
Roof 10–15
More Years.

Coating cost
$1.50–$3.50
per sq ft installed
Replacement cost
$4–$9
per sq ft installed
Typical saving
50–70%
vs. full replacement

Fluid-applied roof coatings seal seams, penetrations, and hairline cracks in one monolithic membrane — without tear-off, landfill costs, or disruption to building operations. Energy Star rated reflective coatings also cut cooling costs by up to 30%.

No tear-off — applied over existing membrane, same day access
10–20 year warranties on qualifying systems
Energy Star rated reflective coatings reduce cooling load up to 30%

Free Roof Coating Assessment

Is Your Roof a
Coating Candidate?

We assess eligibility before quoting — not every roof qualifies

✓ Free assessment ✓ No tear-off ✓ 10–20 yr warranty
No obligation · Eligibility assessed first · Written estimate
50–70%
Savings vs. full replacement
10–20 Yrs
Manufacturer warranty on qualifying systems
Up to 30%
Cooling cost reduction (reflective coating)
No Tear-Off
Applied over existing membrane
Energy Star
Rated reflective coating options

Coating vs. Full Replacement

On a 10,000 sq ft commercial roof with 10–15 years of life remaining in the substrate. Real numbers — not marketing estimates.

★ Recommended option
Silicone Roof Coating
$22,000
~$2.20/sq ft · 10,000 sq ft system
No tear-off — existing membrane stays in place
No landfill disposal cost for old membrane
No disruption to building operations below
Same-day return to service after cure
15-year NDL manufacturer warranty
Re-coatable at end of life — no future tear-off needed
Energy Star reflective — up to 30% cooling cost reduction
Full system replacement
TPO Full Replacement
$60,000
~$6.00/sq ft · 10,000 sq ft system
Full tear-off of existing membrane required
Disposal costs for removed membrane
Building disruption for 3–7 days typical
Weather exposure risk during installation
20–30 year new system lifespan
Requires full process again at end of life
Energy Star options available
$38,000
Typical savings on a 10,000 sq ft commercial roof: coating vs. full replacement
Coating is not always the right answer — roofs with failed substrates, wet insulation, or widespread membrane failure require replacement. We assess honestly before recommending.

Choose the Right Coating Chemistry

Silicone, elastomeric, and acrylic coatings each have different strengths. The right chemistry depends on your roof type, climate, and whether you have ponding water.

Ponding Water Rated

Silicone Coating Cross-Section

Structural deck Insulation Existing membrane (TPO / EPDM) seam fabric reinforcement Silicone coating (monolithic, seamless) ponding water OK UV & heat reflected
Silicone Coating
Single-component, moisture-cure silicone — the premium flat roof coating
Expected Life
15–20 yrs
Ponding Water
Fully rated
Solar Reflectance
82–88%
Cost / sq ft
$1.80–$3.50

Silicone is the premium roof coating for flat and low-slope applications. Unlike acrylic, silicone does not re-emulsify in water — making it the only recommended coating for roofs where ponding water exists beyond 48 hours. It cures by reacting with atmospheric moisture, creating a durable, UV-stable, fully seamless membrane.

Best for these roof types

TPO and EPDM membranes with minor seam separation — silicone bonds directly to both
Modified bitumen and BUR roofs — silicone bridges hairline alligator cracks without prep coating
Any flat roof with confirmed ponding water areas where other coatings would fail
Commercial roofs in hot, high-UV climates where reflectance is a primary driver

Known limitation

Silicone attracts dirt and can discolour over time. This does not affect waterproofing performance, but reflectance decreases as dirt accumulates. Periodic cleaning with low-pressure wash restores reflectance.

Most Common Residential

Elastomeric Coating Cross-Section

Existing roof substrate Base coat Finish coat (2 mil typical) crack bridged 300%+ elongation
Elastomeric Coating
Rubber-based high-elongation coating — excellent crack bridging on sloped roofs
Expected Life
10–15 yrs
Elongation
300–600%
Solar Reflectance
75–85%
Cost / sq ft
$1.20–$2.50

Elastomeric coatings are rubber-modified acrylic systems with very high elongation — they stretch to bridge cracks as the substrate thermally expands and contracts. The most common coating for residential flat roofs, metal buildings, and sloped surfaces where ponding is not an issue. Water-based, low-VOC, and easy to apply.

Best for these roof types

Metal roofs — bridges thermal expansion joints and seals fastener holes
Modified bitumen and torch-down with surface crazing or alligatoring
SPF (spray polyurethane foam) re-coat to restore UV protection
Concrete or masonry parapet caps and walls

Important limitation

Elastomeric coating is water-based and will re-emulsify if submerged. Not suitable for any area where water ponds for more than 48 hours. Use silicone for ponding-water applications.

Best Value

Acrylic Coating Application

Existing roof surface Primer / bonding coat 1st acrylic coat 2nd acrylic coat (finish) sprayer High-reflectance white surface (SRI >100)
Acrylic Coating
Water-based acrylic — the highest solar reflectance and lowest installed cost
Expected Life
8–12 yrs
Solar Reflectance
85–92%
Elongation
100–200%
Cost / sq ft
$0.80–$1.80

Acrylic coatings deliver the highest solar reflectance of any coating type — bright white surfaces can achieve SRI (Solar Reflectance Index) over 100, dramatically reducing rooftop heat. They are the most affordable coating per square foot and the best-performing in dry, high-UV climates like the Southwest. In high-rainfall or ponding water environments, silicone is more durable.

Best for these roof types

Metal roofs in hot, dry climates (Arizona, Nevada, Texas) where energy savings are the primary driver
BUR roofs with intact surface in good condition — maximum reflectance at lowest cost
Low-slope residential roofs with positive drainage and no ponding history

Climate note

Acrylic coatings perform best in dry climates. In high-humidity or high-rainfall markets (Florida, Gulf Coast, Pacific Northwest), silicone or elastomeric systems outperform acrylic over the long term. We match chemistry to your climate.

Highest Durability

Polyurethane Coating (2-Layer System)

Existing membrane Aromatic polyurethane base (structural toughness) Aliphatic polyurethane finish (UV stable, colour-fast) impact resistant hail / foot traffic
Polyurethane Coating
2-component aromatic/aliphatic system — highest abrasion and impact resistance
Expected Life
15–25 yrs
Hardness
High — walk-on rated
Impact Resistance
Excellent
Cost / sq ft
$2.50–$4.50

Polyurethane coatings are a 2-layer system: a tough aromatic base coat for structural strength and impact resistance, topped with an aliphatic UV-stable finish coat. The result is the most durable coating available — highly resistant to hail, foot traffic, and mechanical damage. The preferred system for roofs with maintenance access requirements or hail exposure.

Best for these roof types

Roofs with frequent foot traffic for equipment maintenance (HVAC, solar, telecom)
Hail-prone markets where impact resistance is prioritised
SPF roofs requiring maximum protection against mechanical damage during re-coating
Any application where the longest possible service life justifies the premium cost

Installation note

Two-component polyurethane requires precise mix ratio and application temperature control. Spray application by trained crews only — incorrect mixing causes incomplete cure and coating failure within 1–2 years. We only use certified polyurethane crews on this system.

Coating Eligibility Criteria

Roof coating is not right for every roof. We assess all of these conditions during a free inspection before recommending coating vs. repair vs. replacement. Here’s what we look for.

Structurally sound deck

No rot, delamination, or soft spots in the substrate. Coating protects a good deck — it cannot save a failing one.

Dry insulation beneath the membrane

Wet or saturated insulation traps moisture under the coating and accelerates membrane failure. We core-test or infrared scan to confirm dryness.

Existing membrane firmly adhered

Blistered, de-bonded, or significantly wrinkled membrane must be addressed before coating. Minor seam separation is repairable as part of the coating prep.

Widespread active leaks

Multiple active leak points indicate substrate failure, not just surface degradation. Coating over a significantly leaking roof causes moisture trapping and accelerated failure. Full repair or replacement is indicated.

End-of-life membrane (>25 years, severely degraded)

A membrane past its serviceable life has no base left to bond to. Coating extends a good roof — it does not resurrect one that has already failed through its full thickness.

Get Free Eligibility Assessment

Cooling Cost Savings Estimator

Estimate your Energy Star coating savings — ballpark only

Roof area (sq ft)10,000 sq ft
Climate zone
Current roof surface
Estimated annual energy savings
Cooling cost reduction~28%
Est. annual savings$3,200/yr
5-year energy savings$16,000

Hot climate · Dark surface · 10,000 sq ft · Ballpark only. Based on DOE cool roof data. Actual savings vary by building type, HVAC efficiency, and occupancy.

Get Formal Coating Estimate →

How Roof Coating Is Applied

Every coating job follows the same 5-step process. Surface prep is the most important step — coating over a dirty or wet surface fails prematurely.

1

Condition Assessment

Core testing, infrared scan, and full inspection to confirm coating eligibility and identify any repairs needed before coating.

Free visit

2

Repairs & Prep

Failed seams re-welded or caulked. Delaminated areas re-adhered. Penetrations flashed. Drainage corrected. No coating until the substrate is sound.

Day 1

3

Pressure Wash & Dry

Entire roof surface cleaned to remove dirt, algae, oil, and loose particles. Surface must be completely dry — moisture causes adhesion failure.

Day 1–2

4

Seam Tape & Fabric

Polyester fabric embedded in base coat at all seams, laps, and penetrations. Creates reinforced zones over every potential weak point before the full coating.

Day 2

5

Full Coating & Warranty

Coating applied to manufacturer-specified mil thickness in 1–2 passes. Cured system inspected. Manufacturer warranty registered to your building.

Day 2–3

Energy Star Coating
Cuts Cooling Costs

A dark commercial roof in summer can reach surface temperatures of 180°F. An Energy Star rated reflective coating keeps the same surface below 90°F — dramatically reducing heat transferred into the building and cutting air conditioning costs.

180°F
Peak dark roof surface temp in summer (EPDM, BUR)
89°F
Peak surface temp with Energy Star reflective coating
Up to 30%
Cooling cost reduction in hot climates (DOE data)
SRI 100+
Solar Reflectance Index of white acrylic/silicone coatings

Surface Temperature Comparison — 100°F Ambient Day

180°F dark EPDM / BUR Heat into building +$3,200/yr AC cost 89°F reflective coating 85%+ reflected Minimal heat transfer Up to 30% AC savings Ambient: 100°F

Roof Coatings We’ve Applied

★★★★★ 4.9 / 5 · 847 verified reviews
🏭 22,000 sq ft Warehouse · Dallas, TX
★★★★★

"We were quoted $140,000 to tear off and replace our 18-year-old TPO roof. RoofRepair.co assessed it, found the substrate was still in excellent condition with isolated seam separations, and recommended silicone coating. Total cost $42,000. We’re three summers in with zero leaks and our July AC bill dropped from $4,200 to $2,950. The coating paid for itself in three years against the difference."

TH
Tom H.
Dallas, TX · Silicone Coating, 22,000 sq ft TPO
Google
🏠 Residential Flat · Phoenix, AZ
★★★★★

"My 12-year-old elastomeric coating had failed on the west face of our flat roof — crazing, cracking, and one small leak. RoofRepair.co confirmed the BUR underneath was sound, pressure-washed, patched the problem area, and applied a fresh elastomeric coat. The bright white surface has noticeably dropped the interior temperature on summer afternoons. No leak since, and the quote was about a quarter of what a tear-off would have cost."

NP
Nancy P.
Phoenix, AZ · Elastomeric Re-coat, BUR Flat Roof
BBB
✅ Metal Building · Houston, TX
★★★★★

"Our 35-year-old metal R-panel commercial building had fastener leaks on the south face and the original coating had completely oxidised. We chose the polyurethane system for the foot-traffic durability — we have HVAC crews up there quarterly. Crew spent a full day on prep and fastener replacement, two days applying. The result looks brand new. 18-year manufacturer warranty registered. Should have done this a decade ago."

CJ
Carl J.
Houston, TX · Polyurethane Coating, Metal R-Panel
Google

Roof Coating FAQ

Roof coating is a thick, fluid-applied membrane that bonds to the existing roof surface, sealing seams, penetrations, and hairline cracks. When cured, it forms a seamless, flexible, waterproof layer over the existing system. The roof stays in place — no tear-off, no disposal, no disruption. Coating extends roof life 10–15 years and restores waterproofing integrity without the cost of replacement.
Roof coating typically costs $1.50–$3.50 per square foot installed, compared to $4–$9 for full TPO or EPDM replacement. On a 10,000 sq ft commercial roof that’s $15,000–$35,000 for coating vs. $40,000–$90,000 for full replacement — a saving of $25,000–$55,000. Coating also avoids tear-off labour, landfill fees, and disruption to building operations.
Most flat and low-slope roofs are candidates: TPO, EPDM, modified bitumen, built-up roofing (BUR), metal panels, and SPF foam roofs. The roof must be structurally sound with no active leaks, no wet insulation, and the membrane must be firmly adhered. We assess coating eligibility during a free inspection — not every roof qualifies, and we tell you honestly when replacement is the better option.
Silicone is the only coating type rated for ponding water conditions. Acrylic and elastomeric coatings re-emulsify in standing water and will fail prematurely in any area where water ponds for more than 48 hours. We test drainage patterns before coating and always recommend silicone in any confirmed ponding zone, regardless of cost preference.
Quality silicone and polyurethane coatings carry 15–20 year manufacturer warranties. Elastomeric systems typically come with 10–15 year warranties. Acrylic 8–12 years. At end of warranty life, the surface can be cleaned and re-coated without tear-off — meaning a coated roof can theoretically avoid full replacement indefinitely with periodic re-coats.
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